Hongfa EPS Wall Panel Production Line Machine

Based on independent research and development, and combined with the new technology and experience,Hongfa Brand Vertical Light Weight EPS Wall Panel Production Line Machine is the ideal and advanced wall materials producing solution which has been widely used in China and worldwide.

There are 7 working sections of the EPS wall panel production line:

• 1. EPS expanding,storage and weighing system
• 2. Raw materials batching system
• 3. Mixing system
• 4. Electronic control system
• 5. Filling system
• 6. Transporting and curing system
• 7. Demolding and stacking system

Hongfa Company draws on and absorbs the advanced technology and ideas , develops and produces the forced mixer system with foaming function.The system mixes evenly, the slurry can fully wrap the EPS particles, the output speed is fast, the maximum mixing capacity reaches more than 5 cubic meters, and the efficiency is significantly improved. This can effectively save raw materials while improving the mixing efficiency and production efficiency, which is the leading domestic EPS slurry mixing and foaming system.

Hongfa Vertical Light Weight Wall Panel Production Line is equipped with vertical casting mold cars. According to production capacity requirements, each production line can be equipped with 5-30 mold cars. The annual output of a single line can reach 100,000 square meters to more than 600,000 square meters.

A Brief Introduction of EPS Lightweight Wall Panel:

EPS lightweight wall panel is a new type of high-grade light wall panel material with EPS mortar as core material, calcium silicate board as the surface material and properly mixed with fly ash, slag and additives. 

Product size: length 2440mm, width 610mm, thickness 50-200mm (size and thickness can be adjusted). The two surfaces of the new type composite sandwich board are composed of high strength water resistant calcium silicate board with good waterproof properties; good thermal insulation EPS bonding mortar as core material; The product is of structural function , waterproof and thermal insulation performance, mainly used as building wall partition.

This kind of EPS Sandwich Wall Panel is provided with comprehensive advantage that other wall panel can't compare with: solid, lightweight, thin body, high strength, impact resistance, strong hanging force, heat insulation, sound insulation, fire prevention, waterproof, easy cutting, can be arbitrary slot, without rendering coat, dry decoration, environmental protection. Achieving the purpose of saving energy, improving energy efficiency, Put the construction industry from traditional wet type construction to advanced dry type construction, thus realizing residential parts production industrialization, modernization of technical equipment, intensive production and legal application promotion, construction and equipment integration. At the same time also can reduce wall occupying space, increase the rate of using residential space, reduce structure load, promote building aseismic ability and safety performance, reduce the comprehensive cost. This product can be widely used in all kinds of high, multi-story building as nonbearing wall, also can be sound insulation, fire partition wall. This product’s application is a new breakthrough of the world's wall materials reform, this wall panel have tested by the relevant institutions and its strength, sound insulation, fire resistant, radioactive, water resistance and other performance indexes all reach or over the relevant national standards.

Advantages of the EPS Wall Panel:

(1). Low Input and High Output

Main raw materials of EPS wall panel are fly ash, slag, ceramic, Portland cement and EPS foam particles, the production process is simple and low cost.

(2). Meet the Requirements of Building Standard

The overall world development trend of brick from clay to non-clay, from solid to hollow, from the small to large, from heavy to lightweight, from low intensity to high-strength, from high to low energy consumption. And the project is stressed to wall lightweight, high strength, thermal insulation, waste utilization, energy conservation and other functions.Therefore, the implementation of the project is imperative. The panel can meet the requirements of the modern building standard.

(3). Rich and Extensive Sources of Raw Materials.

This requires the production of wall materials must be rich and extensive sources of raw materials. The main raw materials of wall panel are industrial residues,fly ash, slag and EPS foam particles,which not only is recyclable and reducing pollution,but also uses inexpensive ordinary chemical raw materials.The above two kinds of sources of raw materials are abundant and extensive.

(4). Obvious Advantages of Industry Competition

EPS new green wall panel has five features:

(A) Lightweight: The raw materials used are Lightweight aggregates, fly ash,etc, non-reinforced concrete, gravel and other heavy feedstock. So it has the characteristics of lightweight, which is only 1/16 weight of the brick and concrete structure.It can significantly reduce the vertical load of the building structure and reduces building weight and project cost.

(B)Insulation Resistance: As this new wall panel is core of EPS insulation materials, which insulation performance is extremely advantageous and meet the building energy efficiency design standards, and rank first among similar products.

(C) Permeability Resistance: The bibulous rate of this new wall panel is only 3.3%,which has reached the international advanced level in the same industry.

(D) Fireproof performance: this kind of wall panel is non-burning, and according to the testing, it is reasonable fireproof materials, for the 90mm thickness wall panel, the fireproof performance can be more than 3 hours.

(E) Soundproofing: As new wall panel is using EPS as core, it has good sound insulation and air aspiration, which is more than 40 db sound insulation.

(6). Low Business Risk

(A) long-term stability advantages: Due to the limit of functional requirements of the restrictions and sources of raw materials needed to be broad and rich , but also by limiting the requirements of the human environment, the wall construction material development developers is relatively difficult.Once this kind of wall material is successfully developed and is recognized by the government and society,its competitive advantage will be relatively stable and long-term business in the market.

(B) Mechanization in production, so less workers but high output and stability 

(C) It is a comprehensive utilization of the industrial wastes project, and will get a great support by the State.

Production infrastructure requirements:

Water requirements: to produce 100m2 panel(9 cm thickness as example) only required one ton of water. No special requirements for water quality, clean water can be used for production.

Electricity requirement: installed power 100 kw (depending on the capacity).

Requirements on air and steam: Air compressor and boiler.

Land requirements: 1200-2000m2 workshop and 9 meters high (depending on the capacity).

Product Performance:

Item

Unit

EPS light wall panel

60mm

90mm

120mm

Anti-impact capacity

time

≥5

≥5

≥5

Anti-bending damage load

/

≥1.5

≥1.5

≥1.5

Compressive strength

MPa

≥3.7

≥4.0

≥4.2

Softening coefficient

/

≥0.84

≥0.84

≥0.84

Surface density

㎏/㎡

≤55

≤65

≤75

Moisture rate

%

≤1.9

≤1.9

≤1.9

Hanging force

N

≥1000

≥1000

≥1000

Drying shrinkage value

mm/m

≤0.3

≤0.3

≤0.3

Heat transfer coefficient

W/(㎡·k)

/

/

≤1.45

Radioactivity limit

/

≤0.25

≤0.25

≤0.25

Sound insulation

dB

≥35

≥42

≥50

Fire proof limit

h

≥2

≥2.35

≥3

contact: 0086 181 786 77651