CAPACITY Up to 66.000 bph

BRIEF INTRODUCTION

The fully automated bottle washer is used to clean returnable glass bottles according project requirements and is alternatively delivered in single end or double ends design. Safe and stable loading and unloading of bottles is assured with a reliable gear transmission system with an automatic electronic reset for overload protection. The bottles are loaded in full plastic bottle pockets with high acid, alkali and temperature resistance and are transported gently and efficiently through the caustic bathes of the machine. Temperatures and caustic concentrations are automatically controlled. The final efficient self-centering / self-cleaning rotating spraying system guarantees that all caustic residuals are safely removed and the bottles are in full hygienic condition when leaving the washer. All machine components have been selected for energy efficient operation.

MACHINE BENEFITS

•Single end or double end execution according project requirements.
•Hygienic design of discharge section (vapor removal by blowing device).
•Automatic temperature, caustic and pump control.
•Self-centering and cleaning water spraying system.
•Moisture is kept on the inside and outside of the bottle during the whole washing process to avoid “white bottles”.
•Exhaust system to remove H2 for handling of bottles with aluminum foil. Air flow sensor and machine stop in case of insufficient air flow.
•Reversed conveyors at the infeed table to reduce the pressure in the bottle flow.
•Label squeezing system with centralized conveyer belt to reduce manual labor.
•Back flush double filters including monitoring system installed at inlets of spraying pipes to eliminate blockage.
•Online caustic filtration system as option to remove the paper fiber from the caustic.
•Bottle pockets made from special plastic material to avoid deformation and reduce heat transfer.
•Strong bottle carriers formed by integral stamping without welding, good elasticity, light weight and easy to maintain.
•The sealing seat of the spraying shaft is designed with elastic structure to correct deformation of the shaft and reduce leakage.

SUSTAINABILITY

•Up to 60% reduced water consumption with individualized settings of pressure and water flow for each SKU.
•30% reduced steam consumption through special plastic material of bottle pockets (less heat carry over) with piping and housing insulation.
•20% power saving by using IE3 or above class motors.
•Fully automated lubrication system for grease dosing with volume and timing control.
•10 years guarantee on all structural parts.

OPERATION SAFETY

•All moving parts are covered. Safety sliding doors at discharge conveyor.
•Protection doors at the side of the machine can only be opened with special tools.
•Safety sensors are installed at infeed and will stop the washer if too high or reversed bottles are entering the machine.
•Water sealed moveable top cover to eliminate steam leakage.