Bitumen emulsion plant is specialized equipment designed to produce emulsified bitumen by melting bitumen and dispersing resulting fine particles in water. They find extensive use in road-building projects. The final product of emulsified asphalt plants, bitumen emulsion, has a broader range of applications, such as rooftop waterproofing and pavement maintenance.

Main Features of Our Bitumen Emulsion Plants

• 1. Bitumen pump, soap pump and dosage pump (for emulsifier supply and measurement) are all driven by variable frequency motors, high precision in weighing and dosage.
• 2. Adopting international famous colloid mill, producing homologous, stable and reliable asphalt emulsion; clearance between rotor and stator of the colloid mill is adjustable, the min. particle size is 1μm, fit for both common and modified bitumen emulsion production.
• 3. Two preparation tanks take turn to produce diluted emulsifier solution, ensuring continuous production.
• 4. Our bitumen emulsion equipment comprises main components such as pipelines, valves, and tanks, all constructed with corrosion-resistant materials, ensuring a longer lifespan.
• 5. The PLC control system of our bitumen emulsion plant, supporting automatic and manual operation, easy to operate and 1 operator is enough.
• 6. The whole bitumen emulsion plant is a integrated structure and can be put into container, quite easy for transportation and relocation.

Bitumen Emulsion Plant Components

1. Clear water system
It comprises water tank, water pump, pipeline, etc.

2. Emulsion system
It is made up of emulsion tank AB, flowmeter, emulsion pump, regulating valve, etc.

3. Bitumen Supply System
It is composed of bitumen tank, bitumen pump, bitumen pipeline, etc.

4. Emulsified bitumen System
It consists of emulsifier, sampling valve, heat exchanger, etc.

5. Heat Exchange System
It comprises heat exchanger, emulsified bitumen discharge pipeline, submersible pump (or sewage pump), cooling water inlet and outlet pipeline.

6. Heat Conducting Oil System
It is a closed-circuit system with automatic temperature control. Under the action of the heat conducting oil pump, the heat conducting oil heates the parts that need to be heated, and finally returns to the heat conducting oil pump.

7. Electrical Control System
It includes two control systems: manual control and automatic control.

8. Additive System (Optional)

9. Pneumatic control system (Optional)
It uses air compressor as power source and controls five pneumatic valves (normally closed) to open and close through five solenoid valves, which facilitates the opening and closing of water injection and drainage pipelines.